products

Copper Clad Aluminum wire

Model: CCA
Diameter:0.1mm-8.00mm
Capacity:500 tons/m
Standard: GBT 29197-2012 ASTM B566-04A

Description

Copper Clad Aluminum is an electrical conductor which has an outer sleeve of copper metallurgically bonded to a solid aluminum core. The combination of these two metals make it uniquely suited to many electrical applications
Feature:
Compared to copper conductors:
Higher Flexibility due to lower elastic modulus 63% material weight reduction due to lower specific gravity of CCA over regular copper Compared to aluminum conductors:
Better corrosion resistance than aluminum due to copper layer Lower resistance due to high electric conductivity of copper Better Solder ability Higher strength than aluminum
Technical Data Comparison

Specification	Copper in volume (%)	Copper in mass (%)	Length comparison	Density (g/cm3)	Max.DC resistivity Ω.mm2/m (20℃)	Conductivity (%IACS) Min
CCA-10%Copper volume	8～12	27	2.65:1	3.32	0.02743	63
CCA-15%Copper volume	13-17	37	2.45:1	3.63	0.02676	65
Copper wire	100	100	1:1	8.89	017241	100

Characteristics of CCA wire

Nominal Diameter	Cross Section (mm2)	Copper Thickness (mm)		Mass per unit length (kg/km)			DC resistance per unit length (ohm/km)20℃			Tensile Strength (Mpa)		Elongation (%)
Nominal Diameter	Cross Section (mm2)	CCA-10%	CCA-15%	CCA-10%	CCA-15%	Copper	CCA-10%	CCA-15%	Copper	A (max)	H (min)	A (max)	H (min)
6.00	28.260	0.105	0.150	93.82	102.58	251.23	0.97	0.95	0.61	138	124	15	1.50
5.15	20.820	0.090	0.129	69.12	75.58	185.09	1.32	1.29	0.83	138	152	15	1.50
5.08	20.258	0.089	0.127	67.26	73.54	180.09	1.35	1.32	0.85	138	152	15	1.50
4.97	19.390	0.087	0.124	64.38	70.39	172.38	1.41	1.38	0.89	138	152	15	1.50
4.90	18.848	0.086	0.123	62.57	68.42	167.56	1.46	1.42	0.91	138	152	15	1.50
4.85	18.465	0.085	0.121	61.30	67.03	164.16	1.49	1.45	0.93	138	152	15	1.50
4.80	18.086	0.084	0.120	60.05	65.65	160.79	1.52	1.48	0.95	138	152	15	1.50
4.50	15.896	0.079	0.113	52.78	57.70	141.32	1.73	1.68	1.08	138	159	15	1.50
4.00	12.560	0.070	0.100	41.70	45.59	111.66	2.18	2.13	1.37	138	166	15	1.50
3.86	11.696	0.068	0.097	38.83	42.46	103.98	2.35	2.29	1.47	138	166	15	1.50
3.60	10.174	0.063	0.090	33.78	36.93	90.44	2.70	2.63	1.69	138	172	15	1.50
3.50	9.616	0.061	0.088	31.93	34.91	85.49	2.85	2.78	1.79	138	172	15	1.50
3.38	8.968	0.059	0.085	29.77	32.55	79.73	3.06	2.98	1.92	138	172	15	1.50
3.20	8.038	0.056	0.080	26.69	29.18	71.46	3.41	3.33	2.14	138	179	15	1.00
3.00	7.065	0.053	0.075	23.46	25.65	62.81	3.88	3.79	2.44	138	179	15	1.00
2.85	6.376	0.050	0.071	21.17	23.15	56.68	4.30	4.20	2.70	138	186	15	1.00
2.80	6.154	0.049	0.070	20.43	22.34	54.71	4.46	4.35	2.80	138	186	15	1.00
2.77	6.023	0.048	0.069	20.00	21.86	53.55	4.55	4.44	2.86	138	186	15	1.00
2.50	4.906	0.044	0.063	16.29	17.81	43.62	5.59	5.45	3.51	138	193	15	1.00
2.30	4.153	0.040	0.058	13.79	15.07	36.92	6.61	6.44	4.15	138	200	15	1.00
2.20	3.799	0.039	0.055	12.61	13.79	33.78	7.22	7.04	4.54	138	200	15	1.00
2.18	3.731	0.038	0.055	12.39	13.54	33.17	7.35	7.17	4.62	138	200	15	1.00
2.15	3.629	0.038	0.054	12.05	13.17	32.26	7.56	7.37	4.75	138	200	15	1.00
2.05	3.299	0.036	0.051	10.95	11.98	29.33	8.31	8.11	5.23	138	205	15	1.00
2.00	3.140	0.035	0.050	10.42	11.40	27.91	8.74	8.52	5.49	138	205	15	1.00
1.95	2.985	0.034	0.049	9.91	10.84	26.54	9.19	8.96	5.78	138	205	15	1.00
1.81	2.572	0.032	0.045	8.54	9.34	22.86	10.67	10.41	6.70	138	205	15	1.00
1.70	2.269	0.030	0.043	7.53	8.24	20.17	12.09	11.80	7.60	138	205	15	1.00
1.63	2.086	0.029	0.041	6.92	7.57	18.54	13.15	12.83	8.27	138	205	15	1.00
1.50	1.766	0.026	0.038	5.86	6.41	15.70	15.53	15.15	9.76	138	205	15	1.00
1.30	1.327	0.023	0.033	4.40	4.82	11.79	20.68	20.17	13.00	138	205	15	1.00
1.02	0.817	0.018	0.026	2.71	2.96	7.26	33.59	32.77	21.11	138	205	15	1.00
0.95	0.708	0.017	0.024	2.35	2.57	6.30	38.72	37.77	24.33	138	205	15	1.00
0.81	0.515	0.014	0.020	1.71	1.87	4.58	53.26	51.96	33.47	138	205	15	1.00
0.75	0.442	0.013	0.019	1.47	1.60	3.93	62.12	60.60	39.04	138	205	15	1.00
0.63	0.312	0.011	0.016	1.03	1.13	2.77	88.04	85.89	55.33	138	205	15	1.00
0.50	0.196	0.009	0.013	0.65	0.71	1.74	139.77	136.36	87.85	172	205	10	1.00
0.30	0.071	0.005	0.008	0.23	0.26	0.63	388.25	378.77	244.02	172	205	5	1.00
0.10	0.008	0.002	0.003	0.03	0.03	0.07	3494.27	3408.92	2196.18	172	205	5	1.00

Application

In high frequency signal transmission field, it is applied to:

Standard Material of Conductor in CATV Coaxial Cable;
50 Ohm Radio Frequency Aerial;
Leaky Cable;
Soft Coaxial Radio Frequency Cable;
Data Cable

In power transmission field, it can be applied to:

In special electromagnetic wire, it can be applied to:

Coils in motor and fans, mahjong machine, Loudspeakers
Voice coils (e.g. in Headphone, Headset, …)
Windings

Process Flow

Shipping & Packaging

1：Bobbin Option

2：Packaging

3：Shipping

Description

Feature:
Compared to copper conductors:
Higher Flexibility due to lower elastic modulus
63% material weight reduction due to lower specific gravity of CCA over regular copper
Compared to aluminum conductors:
Better corrosion resistance than aluminum due to copper layer
Lower resistance due to high electric conductivity of copper
Better Solderability
Higher strength than aluminum

Technical Data Comparison

Specification	Copper in volume (%)	Copper in mass (%)	Length comparison	Density (g/cm3)	Max.DC resistivity Ω.mm2/m (20℃)	Conductivity (%IACS) Min
CCA-10%Copper volume	8～12	27	2.65:1	3.32	0.02743	63
CCA-15%Copper volume	13-17	37	2.45:1	3.63	0.02676	65
Copper wire	100	100	1:1	8.89	017241	100

Characteristics of CCA wire

Nominal Diameter	Cross Section (mm2)	Copper Thickness (mm)		Mass per unit length (kg/km)			DC resistance per unit length (ohm/km)20℃			Tensile Strength (Mpa)		Elongation (%)
Nominal Diameter	Cross Section (mm2)	CCA-10%	CCA-15%	CCA-10%	CCA-15%	Copper	CCA-10%	CCA-15%	Copper	A (max)	H (min)	A (max)	H (min)
6.00	28.260	0.105	0.150	93.82	102.58	251.23	0.97	0.95	0.61	138	124	15	1.50
5.15	20.820	0.090	0.129	69.12	75.58	185.09	1.32	1.29	0.83	138	152	15	1.50
5.08	20.258	0.089	0.127	67.26	73.54	180.09	1.35	1.32	0.85	138	152	15	1.50
4.97	19.390	0.087	0.124	64.38	70.39	172.38	1.41	1.38	0.89	138	152	15	1.50
4.90	18.848	0.086	0.123	62.57	68.42	167.56	1.46	1.42	0.91	138	152	15	1.50
4.85	18.465	0.085	0.121	61.30	67.03	164.16	1.49	1.45	0.93	138	152	15	1.50
4.80	18.086	0.084	0.120	60.05	65.65	160.79	1.52	1.48	0.95	138	152	15	1.50
4.50	15.896	0.079	0.113	52.78	57.70	141.32	1.73	1.68	1.08	138	159	15	1.50
4.00	12.560	0.070	0.100	41.70	45.59	111.66	2.18	2.13	1.37	138	166	15	1.50
3.86	11.696	0.068	0.097	38.83	42.46	103.98	2.35	2.29	1.47	138	166	15	1.50
3.60	10.174	0.063	0.090	33.78	36.93	90.44	2.70	2.63	1.69	138	172	15	1.50
3.50	9.616	0.061	0.088	31.93	34.91	85.49	2.85	2.78	1.79	138	172	15	1.50
3.38	8.968	0.059	0.085	29.77	32.55	79.73	3.06	2.98	1.92	138	172	15	1.50
3.20	8.038	0.056	0.080	26.69	29.18	71.46	3.41	3.33	2.14	138	179	15	1.00
3.00	7.065	0.053	0.075	23.46	25.65	62.81	3.88	3.79	2.44	138	179	15	1.00
2.85	6.376	0.050	0.071	21.17	23.15	56.68	4.30	4.20	2.70	138	186	15	1.00
2.80	6.154	0.049	0.070	20.43	22.34	54.71	4.46	4.35	2.80	138	186	15	1.00
2.77	6.023	0.048	0.069	20.00	21.86	53.55	4.55	4.44	2.86	138	186	15	1.00
2.50	4.906	0.044	0.063	16.29	17.81	43.62	5.59	5.45	3.51	138	193	15	1.00
2.30	4.153	0.040	0.058	13.79	15.07	36.92	6.61	6.44	4.15	138	200	15	1.00
2.20	3.799	0.039	0.055	12.61	13.79	33.78	7.22	7.04	4.54	138	200	15	1.00
2.18	3.731	0.038	0.055	12.39	13.54	33.17	7.35	7.17	4.62	138	200	15	1.00
2.15	3.629	0.038	0.054	12.05	13.17	32.26	7.56	7.37	4.75	138	200	15	1.00
2.05	3.299	0.036	0.051	10.95	11.98	29.33	8.31	8.11	5.23	138	205	15	1.00
2.00	3.140	0.035	0.050	10.42	11.40	27.91	8.74	8.52	5.49	138	205	15	1.00
1.95	2.985	0.034	0.049	9.91	10.84	26.54	9.19	8.96	5.78	138	205	15	1.00
1.81	2.572	0.032	0.045	8.54	9.34	22.86	10.67	10.41	6.70	138	205	15	1.00
1.70	2.269	0.030	0.043	7.53	8.24	20.17	12.09	11.80	7.60	138	205	15	1.00
1.63	2.086	0.029	0.041	6.92	7.57	18.54	13.15	12.83	8.27	138	205	15	1.00
1.50	1.766	0.026	0.038	5.86	6.41	15.70	15.53	15.15	9.76	138	205	15	1.00
1.30	1.327	0.023	0.033	4.40	4.82	11.79	20.68	20.17	13.00	138	205	15	1.00
1.02	0.817	0.018	0.026	2.71	2.96	7.26	33.59	32.77	21.11	138	205	15	1.00
0.95	0.708	0.017	0.024	2.35	2.57	6.30	38.72	37.77	24.33	138	205	15	1.00
0.81	0.515	0.014	0.020	1.71	1.87	4.58	53.26	51.96	33.47	138	205	15	1.00
0.75	0.442	0.013	0.019	1.47	1.60	3.93	62.12	60.60	39.04	138	205	15	1.00
0.63	0.312	0.011	0.016	1.03	1.13	2.77	88.04	85.89	55.33	138	205	15	1.00
0.50	0.196	0.009	0.013	0.65	0.71	1.74	139.77	136.36	87.85	172	205	10	1.00
0.30	0.071	0.005	0.008	0.23	0.26	0.63	388.25	378.77	244.02	172	205	5	1.00
0.10	0.008	0.002	0.003	0.03	0.03	0.07	3494.27	3408.92	2196.18	172	205	5	1.00

Application

In high frequency signal transmission field, it is applied to:

Standard Material of Conductor in CATV Coaxial Cable;
50 Ohm Radio Frequency Aerial;
Leaky Cable;
Soft Coaxial Radio Frequency Cable;
Data Cable

In power transmission field, it can be applied to:

Stranded wire;
Power Cable;
Control Cable;
automotive cable;
Building distribution wire;
Busbar;
Radio Frequency shielding;

In special electromagnetic wire, it can be applied to:

Coils in motor and fans, mahjong machine, Loudspeakers
Voice coils (e.g. in Headphone, Headset, …)
Windings

Process Flow

Shipping & Packaging

1：Bobbin Option 2：Packaging 3：Shipping

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Copper Clad Aluminum wire

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